Synopsys Simpleware

Turn 3D scan data into high-quality simulation models for engineering analysis.

Synopsys Simpleware software converts 3D scan data—including CT, micro-CT, MRI, and other imaging formats—into high-quality models ready for simulation, CAD, and advanced analysis. Engineers can transform complex image datasets into accurate geometry and meshes for use in Ansys simulation tools, enabling realistic modeling of materials, biological structures, and manufactured components.

Your trustedSynopsyspartner for imaging-based modeling and simulation.

What is Synopsys Simpleware?

Simpleware converts CT, MRI, and micro‑CT data into clean, simulation‑ready 3D models that capture the true geometry and internal details your CAD can miss—pores, cracks, wear, inclusions, and material variation—so decisions are based on reality, not idealization.

With AI‑assisted segmentation, robust image cleanup, and high‑quality meshing, teams move from raw images to analysis‑ready parts and anatomies fast—then plug seamlessly into CAD/CAE and 3D printing workflows.

Why Teams Choose Simpleware

  • AI‑powered segmentation for anatomy and industrial scans to dramatically reduce processing time.
  • Fast, accurate 3D image processing with tools for artifact removal, smoothing, alignment, and visualization.
  • Simulation‑ready model generation for FEA/CFD with high‑quality volume meshes.
  • Direct CAD and SOLIDWORKS integration for hybrid CAD‑image workflows.
  • Medical‑grade platform with FDA 510(k) and CE‑marked capabilities for clinical applications.

Key Benefits

  • medical icons imaging xray device

    Turn Scan Data into Simulation Models
    Convert CT, MRI, and micro-CT scan data directly into simulation-ready models. Simpleware enables engineers to transform complex imaging data into accurate geometries suitable for structural, fluid, and multiphysics analysis.

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    Generate High-Quality Meshes for Simulation
    Automatically create high-quality meshes suitable for advanced simulation workflows. Simpleware’s meshing capabilities support structural, CFD, and multiphysics applications while preserving important geometric detail from imaging data.

  • complex geometries line icon

    Analyze Complex Geometries Beyond Traditional CAD
    Work with intricate internal structures and irregular geometries that are difficult or impossible to represent using traditional CAD modeling tools. Image-based modeling allows engineers to simulate real-world materials and components with greater accuracy.

  • automation line icon stack layer gear

    Automate Image Segmentation and Meshing
    Accelerate model preparation with automated segmentation and meshing workflows. Engineers can rapidly isolate regions of interest from image data and generate simulation-ready models with minimal manual intervention.

  • medical icons imaging xray skull device

    Connect Imaging Data to Ansys Simulation
    Export models directly into Ansys simulation tools to enable advanced analysis. This seamless workflow allows teams to move efficiently from scan data to structural, fluid, and multiphysics simulation environments.

Core Capabilities

  • Image Processing and Segmentation: Segment complex 3D image data and isolate regions of interest for modeling and analysis.
  • High-Quality Mesh Generation: Generate high-quality multi-part meshes for FEA and CFD simulation workflows.
  • CAD and Simulation Integration: Export models to CAD or directly into simulation tools such as Ansys Mechanical and Fluent.
  • Visualization and Analysis: Inspect complex datasets in 2D and 3D with powerful visualization and analysis tools.
  • Custom Automation: Use scripting and workflow automation to speed up large or repetitive processing tasks.
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Typical Engineering Workflows

  • Scan-to-Simulation: Convert CT or MRI scan data directly into simulation meshes for structural or fluid analysis.
  • Reverse Engineering: Generate accurate models from scanned physical parts when CAD data is unavailable.
  • Defect Analysis: Identify and model internal defects, porosity, or material irregularities detected through CT scanning.
  • Materials Modeling: Analyze microstructures and porous materials to predict mechanical or fluid behavior.

Industries and Applications

  • Patient-specific modeling
  • Orthopedic implant design
  • Physiological flow analysis
  • Microstructure analysis
  • Composite material modeling
  • Porous media simulation
  • CT-based defect analysis
  • Manufacturing validation
  • Failure investigation
  • Legacy product reconstruction
  • Aerospace and automotive component modeling
  • Digital rock physics
  • Core sample analysis
  • Battery and fuel cell research

Simpleware + Ansys Simulation

One of Simpleware’s major strengths is its seamless connection to the Ansys simulation ecosystem. Models created from imaging data can be exported directly to Ansys tools for multiphysics analysis, including:

Structural & Mechanical Simulation

Fluid Flow & Thermal Performance

  • Ansys Fluent for fluid flow, heat transfer, and multiphase CFD

Electromagnetics & RF

  • Ansys HFSS for high-frequency electromagnetic and RF simulation of complex geometries

Design Exploration & Materials

  • Ansys Discovery for rapid design exploration and early-stage simulation
  • Ansys GRANTA for materials intelligence and property data integration

This integrated workflow allows engineers to evaluate real structures, materials, and biological systems with far greater fidelity than traditional CAD-based modeling alone.

Why Work with SimuTech Group?

SimuTech Group helps engineering teams successfully implement advanced simulation workflows, including scan-based modeling and multiphysics analysis. Our experts can help you:

Turn CT, MRI, and micro-CT scans into simulation-ready models Generate high-quality meshes for structural, CFD, and multiphysics simulation Capture complex geometries traditional CAD cannot represent
Automate segmentation and mesh generation workflows Export models directly to Ansys simulation tools Accelerate scan-to-simulation workflows for faster engineering insight

With over 40 years of experience in engineering simulation, SimuTech Group helps organizations unlock the full value of their simulation technology investments.

Ready to turn scan data into simulation insight?

Connect with the SimuTech Group team to learn how Synopsys Simpleware can accelerate your scan-to-simulation workflows.