Reacting Flow and Combustion Simulation Consulting

Capture the complex interplay of turbulence, heat transfer, and chemical kinetics with reacting flow CFD — essential for accurate modeling of combustion, catalysis, electrochemical systems, and CVD processes.

Reacting Flow and Combustion Analysis

Reacting flow computational fluid dynamics (CFD) is a specialized area within fluid dynamics that focuses on the simulation of flows including chemical reactions. This involves the combined simulation of fluid flow, heat transfer, and chemical reactions. Some types of reacting flows are Combustion, Catalysis Reactions, Electrochemical Reactions, and Chemical Vapor Deposition (CVD).

Reacting flows often involve numerous species and reactions, requiring detailed chemical kinetics, or reaction rate, models. Accurately capturing the interaction between turbulent flow structures and chemical reactions is challenging but important for accurately modeling reacting flows.

refinery furnace

Contact Us for Reacting Flow and Combustion Consulting

Combustion CFD

The combustion process involves complex chemical reactions. Detailed chemical kinetic mechanisms describe these reactions, including the formation and consumption of various species (reactants, intermediates, and products).

Combustion generates heat, and its transfer affects the temperature distribution within the system. This heat transfer includes conduction, convection, and radiation.

Ansys Software and SimuTech Group

Ansys Fluent and Ansys Chemkin offer a comprehensive software suite with capabilities for modeling reacting flows including combustion, such as:

  • Advanced turbulence modeling, including scale resolving models, to accurately capture mixing rates
  • Temperature, species, pressure, and multiphase dependent material properties
  • Volumetric and surface chemical reactions
  • Finite rate chemistry solvers with acceleration technology
  • Advanced combustion models, including Flamelet models
Multiphase flow and combustion simulation Gasoline Direct Injection IC engine fuel intake

Recent Projects | Reacting Flow and Combustion Analysis

Calculating Heat Production in a Combustion Chamber

Modeled the combustion process of hydrogen, methane, and the blend in a multiphase combustion chamber to calculate the heat production of the chamber.

Chemical Vapor Deposition (CVD)

Modeled the detailed chemistry of the CVD process which included the detailed surface chemistry. The resulting deposition rate and uniformity was predicted for a given chemical vapor deposition chamber.

Thrust and Flow Analysis of Rocket Combustion Chamber

Performed thrust and flow analysis of a space shuttle rocket engine combustion chamber with steering from eccentric rod application.

Rotary Fiberizer Analysis of Combustion Chamber

Predicted the temperature and velocity profiles at the exit of the combustion chamber for a rotary fiberizer process. The model used the fast chemistry model and solver to include all the required chemical mechanisms.

Thermal Flow Analysis of Multistage Reactor

Modeled the multispecies thermal flow through a series of mixing tees, reactors, and heat exchangers.

gas turbine

Industrial Applications of Reacting Flow and Combustion Analysis

Some examples of reacting flow and combustion include chemical reactors and reformers, internal combustion engines, gas turbines, industrial furnaces and boilers (glass furnaces, solid fuel furnaces, biofuel generation), aerospace propulsion, and fire safety.

 

Practical Application of CFD Analysis | Additional Consulting Services

Thermal Analysis (Heat Transfer)

Rotating Machinery Analysis

Reacting Flow, Chemistry, and Combustion Analysis

Fluid-Structure Interaction (FSI)

Free Surface Analysis

Multiphase Flow Analysis

Optimization

Aeroacoustics Analysis

Optimize Thermal Performance with Expert Simulation Support

At SimuTech, we have expertise in cutting edge simulation tools and can help you capture the performance of your reacting flow and combustion systems. We can help you to understand and improve your reacting flow and combustion system performance, efficiency, and environmental impact. Contact us today to get started!

We’re Here to Help

Our team of experienced engineers can assist you at any step of your process.